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| Body Material: | Cast Carbon Steel: A216 WCB | Trim: | Trim 1, Trim 5, Trim 8, SS304, SS316, Dss Etc. |
|---|---|---|---|
| Stem Type: | Rising Stem, RS | Pressure Rating: | Class 150 / 150# |
| Actuator: | Handwheel, Gear Operated | Flange Ends: | FF, RF |
| Applicable Medium: | W.O.G | Other: | OEM Available |
| Highlight: | industrial gate valve,metal seated gate valve |
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| Design & manufacture | API 600 / API 6D |
|---|---|
| Body material | ASTM A216 WCB (cast carbon steel) |
| Pressure class | ASME Class 150 / 150# |
| Size range | NPS 2 – 48 (DN50 – DN1200) |
| End connections | RF flanged (ASME B16.5) / Butt-weld (BW) |
| Trim options | Trim 1 (13Cr) · Trim 5 (STL) · Trim 8 (13Cr + STL) |
| Inspection & test | API 598 |
| Special options | NACE MR0175 on request · Gear operator / actuator |
A gate valve, also known as a sluice valve, is a valve which opens by lifting a round or rectangular gate/wedge out of the path of the fluid. The flanged cast carbon steel gate valve described on this page is the API 600 rising stem (OS&Y) bolted bonnet design in ASTM A216 WCB, rated ASME Class 150, and is supplied in sizes from NPS 2" to NPS 48".
Design and Manufacture: Cast steel gate valve to API 600 or API 6D.
Inspection and Test: API 598, API 600 or API 6D.
End flange dimension: ASME B16.5 (for NPS ≤ 24).
Face to face and end to end: ASME B16.10.
Pressure-temperature ratings: ASME B16.34.
1. Type: Flanged Gate Valves
2. Design: OS&Y, Bolted Bonnet, Solid or Flexible Wedge Design
3. Size Range: 2" to 48"
4. Pressure Ratings: ASME Class 150 / 150#
5. Materials Available in: Cast Steel A216 WCB
6. Various trim materials are available to suit different service conditions
7. Actuator: Manual, Handwheel
8. NACE MR 0175 on request
This API 600 WCB gate valve is commonly specified for steam, water and non-corrosive hydrocarbon service at Class 150 ratings. For sour service, NACE MR0175 / ISO 15156 compliance is available on request; the H2S partial pressure, operating temperature and CO2 content from your line conditions are needed to confirm the correct material and hardness specification.
Trim 1 (13Cr seat and 13Cr wedge) is the standard selection for general service. Trim 5 (Stellite on seat and wedge sealing surfaces) is preferred where higher erosion and wear resistance is required, such as throttling duty or high-velocity lines. Trim 8 (13Cr wedge with STL seat) offers a middle-ground specification frequently requested in refinery and petrochemical line schedules. All three trims share the same A216 WCB body, A182 F6a stem and A439 D2 stem nut.
RF flanged ends per ASME B16.5 are standard for NPS 24 and smaller, with face-to-face dimensions to ASME B16.10. Butt-weld ends are available for larger sizes or where welded connections are specified; RTJ and other facing options can be quoted on request.
1. Bonnet Gasket Style
Stainless steel + flexible graphite combined gasket is used for Class 150 gate valve.
2. Packing Seal
As usual, flexible graphite is used for packing material. PTFE or combined packing material can also be used if requested by the customer.
3. Body and Bonnet Connection
Class 150LB gate valves are usually connected with bolted bonnet design.
4. Disc Design
NPS ≥ 2 gate valves are flexible wedge gate.
5. Seat
For carbon steel gate valve, the seat is usually forged steel. The seat sealing surface is overlay welded with hard alloy specified by the customer. For stainless steel gate valve, the seat is integral with body, or it can be machined directly after hard alloy welding.
6. Backseat Design
All gate valves have backseat design. In most cases, the carbon steel gate valve is fitted with a renewable back seat. For stainless steel gate valve, the back seat is machined directly in the bonnet or machined after welding.
7. Stem Design
The stem is integral forged design. The minimum diameter of the stem shall be as per the standard requirement.
8. Stem Nut
Usually, the stem nut is made of ASTM A439 D2. It can also be made of copper alloy or other materials if requested by the customer.
9. Operation
Hand wheel or bevel gear box is usually used for gate valve operation.
| Parts No. | Parts Name | Materials | ||
|---|---|---|---|---|
| WCB / Trim 1 | WCB / Trim 5 | WCB / Trim 8 | ||
| 1 | Body | ASTM A216 WCB | ASTM A216 WCB | ASTM A216 WCB |
| 2 | Gasket | Soft Iron + Graphite or 304 + Graphite | ||
| 3 | Seat Ring | A105 + 13Cr | A105 + STL | A105 + STL |
| 4 | Gate | ASTM A216 WCB + 13Cr | ASTM A216 WCB + STL | ASTM A216 WCB + 13Cr |
| 5 | Stem | ASTM A182 F6a | ASTM A182 F6a | ASTM A182 F6a |
| 6 | Backseat Bushing | ASTM A182 F6a | ASTM A182 F6a | ASTM A182 F6a |
| 7 | Packing | Graphite | Graphite | Graphite |
| 8 | Gland | ASTM A182 F6a | ASTM A182 F6a | ASTM A182 F6a |
| 9 | Gland Eyebolt | ASTM A193 B7 | ASTM A193 B7 | ASTM A193 B7 |
| 10 | Eyebolt Nut | ASTM A194 2H | ASTM A194 2H | ASTM A194 2H |
| 11 | Eyebolt Pin | ASTM A36 | ASTM A36 | ASTM A36 |
| 12 | Gland Flange | ASTM A216 WCB | ASTM A216 WCB | ASTM A216 WCB |
| 13 | Bonnet Bolt | ASTM A193 B7 | ASTM A193 B7 | ASTM A193 B7 |
| 14 | Bonnet Nut | ASTM A194 2H | ASTM A194 2H | ASTM A194 2H |
| 15 | Bonnet | ASTM A216 WCB | ASTM A216 WCB | ASTM A216 WCB |
| 16 | Nipple | Carbon steel | Carbon steel | Carbon steel |
| 17 | Stem Nut | ASTM A439 D2 | ASTM A439 D2 | ASTM A439 D2 |
| 18 | Yoke Sleeve Nut | Carbon steel | Carbon steel | Carbon steel |
| 19 | Hand Wheel | Ductile Iron | Ductile Iron | Ductile Iron |
| 20 | Hand Wheel Nut | Carbon steel | Carbon steel | Carbon steel |
| 21 | Set Screw | ASTM A193 B7 | ASTM A193 B7 | ASTM A193 B7 |
| Class | Size | Dimensions (mm) | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| NPS | DN | L | B | D | G | f | K | Z-Od | C | A | ||
| RF | BW | |||||||||||
| 150LB | 2 | 50 | 178 | 216 | 49 | 152 | 91.9 | 1.6 | 120.7 | 4-19.1 | 15.8 | 63 |
| 2 1/2 | 65 | 191 | 241 | 62 | 178 | 104.6 | 1.6 | 139.7 | 4-19.1 | 17.5 | 75 | |
| 3 | 80 | 203 | 283 | 74 | 191 | 127 | 1.6 | 152.4 | 4-19.1 | 19.1 | 91 | |
| 4 | 100 | 229 | 305 | 100 | 229 | 157.2 | 1.6 | 190.5 | 8-19.1 | 23.9 | 117 | |
| 6 | 150 | 267 | 403 | 150 | 279 | 215.9 | 1.6 | 241.3 | 8-22.2 | 25.4 | 172 | |
| 8 | 200 | 292 | 419 | 201 | 343 | 269.7 | 1.6 | 298.5 | 8-22.2 | 28.4 | 223 | |
| 10 | 250 | 330 | 457 | 252 | 406 | 323.9 | 1.6 | 362 | 12-25.4 | 30.2 | 278 | |
| 12 | 300 | 356 | 502 | 303 | 483 | 381 | 1.6 | 431.8 | 12-25.4 | 31.8 | 329 | |
| 14 | 350 | 381 | 572 | 334 | 533 | 412.8 | 1.6 | 476.2 | 12-28.6 | 35.1 | 362 | |
| 16 | 400 | 406 | 610 | 385 | 597 | 469.9 | 1.6 | 539.8 | 16-28.6 | 36.6 | 413 | |
| 18 | 450 | 432 | 660 | 436 | 635 | 533.4 | 1.6 | 577.9 | 16-31.8 | 39.6 | 464 | |
| 20 | 500 | 457 | 711 | 487 | 699 | 584.2 | 1.6 | 635 | 20-31.8 | 42.9 | 516 | |
| 24 | 600 | 508 | 813 | 589 | 813 | 692.2 | 1.6 | 749.3 | 20-34.9 | 47.8 | 619 | |
| 26 | 650 | 559 | 864 | 633 | 870 | 749.3 | 1.6 | 806.5 | 24-34.9 | 68.3 | 670 | |
| 28 | 700 | 610 | 914 | 684 | 927 | 800.1 | 1.6 | 863.6 | 28-34.9 | 71.4 | 721 | |
| 30 | 750 | 610/660 | 914 | 735 | 984 | 857.3 | 1.6 | 914.4 | 28-34.9 | 74.7 | 772 | |
| 32 | 800 | 711 | 965 | 779 | 1060 | 914.4 | 1.6 | 977.9 | 28-41.3 | 80.8 | 825 | |
| 34 | 850 | 762 | 1016 | 830 | 1111 | 965.2 | 1.6 | 1028.7 | 32-41.3 | 82.6 | 876 | |
| 36 | 900 | 711/813 | 1016 | 874 | 1168 | 1022.4 | 1.6 | 1085.9 | 32-41.3 | 90.4 | 927 | |
| 38 | 950 | 864 | 864 | 925 | 1238 | 1073.2 | 1.6 | 1149.4 | 32-41.3 | 87.4 | 978 | |
| 40 | 1000 | 914 | 914 | 976 | 1289 | 1124 | 1.6 | 1200.2 | 36-41.3 | 90.4 | 1029 | |
| 42 | 1050 | 978 | 978 | 1020 | 1346 | 1193.8 | 1.6 | 1257.3 | 36-41.3 | 96.8 | 1080 | |
| 44 | 1100 | 1038 | 1038 | 1066 | 1403 | 1244.6 | 1.6 | 1314.5 | 40-41.3 | 101.6 | 1131 | |
| 46 | 1150 | 1092 | 1092 | 1120 | 1454 | 1295.4 | 1.6 | 1365.3 | 40-41.3 | 103.1 | 1182 | |
| 48 | 1200 | 1143 | 1143 | 1166 | 1511 | 1358.9 | 1.6 | 1422.4 | 44-41.3 | 108 | 1232 | |
Dimensions in mm. L = face-to-face (RF) / end-to-end (BW) per ASME B16.10. RF flange dimensions per ASME B16.5 for NPS ≤ 24. For NPS 30 and 36 where two L values are shown, please confirm the applicable face-to-face series with our engineering team before ordering.
What is the difference between Trim 1, Trim 5, and Trim 8 on an API 600 WCB gate valve?
Trim 1 uses a 13Cr seat and 13Cr wedge for general non-corrosive service such as water, steam and oil. Trim 5 upgrades the seat and wedge sealing surfaces to Stellite (STL) for higher erosion and wear resistance in throttling or high-velocity service. Trim 8 combines a 13Cr wedge with an STL seat, a middle-ground specification frequently requested in refinery and petrochemical line schedules. All three trims share the same A216 WCB body, A182 F6a stem and A439 D2 stem nut.
Is NACE MR0175 available for this Class 150 WCB gate valve?
Yes, NACE MR0175 / ISO 15156 compliance is available on request. To quote correctly we need the H2S partial pressure, operating temperature, CO2 content and any chloride concentration from your line conditions. Material and hardness requirements are then confirmed against the sour service specification before production.
What end connections are available for NPS 2 to 48?
Raised face (RF) flanged ends are standard to ASME B16.5 for NPS 24 and smaller, with face-to-face dimensions to ASME B16.10. Butt-weld (BW) ends are available where welded connections are specified, including larger sizes. Ring type joint (RTJ) and other flange facing options can be quoted on request.
Can this gate valve be supplied with a gear operator or actuator?
Standard operation is by handwheel. For larger sizes and higher torque requirements a bevel gear box is recommended and supplied as standard practice. Electric, pneumatic and hydraulic actuation can be quoted on request with the required torque, voltage or air supply details.
Contact Person: Mr. Biff Teng
Tel: 86-18066318081